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Role Description
This role involves performing standardized tests to ensure product compliance with company, customer, and government specifications and requirements.
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Assist the QA department to ensure all quality and Food Safety & Food Quality related programs and procedures are met.
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Monitor production lines to ensure the product is within specification and all critical control points and critical quality points are met.
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Check all can codes prior to production, during production, and after any code change.
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Verify all scales prior to startup with certified weights and record data.
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Verify the salt meters and record data prior to startup.
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Verify the refractometer and record data prior to startup.
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Verify handheld NIST-certified thermometers and record data.
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Check Bostwick at the start of running refried beans and at every changeover.
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Set up cans daily for Peco checks.
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Print and pass out production schedules.
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Print shop orders, batch sheets, and bean inventory for next-day production.
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Conduct hourly checks of can codes and visual seams.
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Check and change freezer and cooler charts at the beginning of each production week.
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Daily cutting of product ran on the previous day along with product cutting report.
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Daily GMP check and document any findings on the Daily GMP Checklist.
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Verify incoming raw material trucks.
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Review daily lab paperwork and report any deviations.
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Gather and organize daily production paperwork for review by the Quality Assurance Manager.
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Review daily packaging activity recap papers with final grade, holds, and disposition of product and quantity.
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Complete all sample requests.
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Prepare first production samples for customers.
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Verify labels, inkjet on top of cans (best by), print on trays and shrink wrap when needed.
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Learn and troubleshoot lab equipment/instruments such as moisture, salt, pH, scales, tenderometer, pressure gauges, Bostwick, and an Adenosine Triphosphate monitor.
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Perform all sanitation, food safety, and food quality inspections prior to startup of each production day.
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Assist in production when there are quality issues.
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Perform attribute grading, hourly, on all products coming out of the cooker and input data into MES/CDC.
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Collect and retain samples of daily production and store them for future reference.
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Verify metal detectors.
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Monitor the Process Technician with fill/net weights and assist when necessary.
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Assist the Distribution Manager when quality issues are discovered.
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Bring can samples back to the Closing Machine Mechanic and Double Seam Technician to visually check and/or tear down.
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Assist the Distribution Manager with QA checks in distribution when the Distribution QA Technician is not available.
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Assist with any heat penetration tests being done by thermal process authority when on site.
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Assist R&D with new production sampling and testing.
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Grade all pre-sample beans.
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Grade all truck sample beans.
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Input all pre-samples and truck samples into the computer such as moisture, defects, discoloration, and insect damage.
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Test all sauce for brix and salt, prior to running each batch.
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Verify at startup and changeover that the sauce room is using the correct ingredients for the sauce and sign off on each batch sheet.
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Log correct and accurate data for all testing done on production runs.
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Maintain and file all records according to company policy.
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Work with management to ensure accurate information is being documented in the production of the products and assist with Food Safety and quality-related issues.
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Ensure compliance with company policies and procedures on safety, GMPs, and SQF.
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Refer to Standard Operating Procedures for guidelines and specific procedures on how to perform tasks.
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Conduct in-house label review before labels are used on labeling lines.
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Ship samples via Enveyo.
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Document loss destruction forms with pictures.
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Make supervisors aware of the loss.
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Perform gluten testing and record all data.
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Complete soak sheets when the Inventory Clerk is unavailable.
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Other duties as needed & assigned by the QA Manager and/or Quality System Manager.
Qualifications
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Ability to make decisions.
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Ability to work with managerial, clerical, production, and maintenance personnel.
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Ability to write routine reports and correspondence legibly.
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Must be able to speak and read English.
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Must have a High School Diploma or GED.
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Ability to understand and carry out instructions with little direction.
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Must have computer skills.
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Must carry out “Good Manufacturing Practices” to ensure a safe and clean work environment.
Benefits
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Day One - Health, Dental, and Vision Benefits
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Day One Accrual of Sick Time
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401(k) Retirement Plan with Matching Contributions at 60 Days
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Career Growth Opportunities and Professional Development